Super hard coating solutions equipments include TOOL & DIE SUPER SUBDURAL ION PLATING MACHINE and HOLLOW CATHODE ION COATING EQUIPMENT. These 2 equipments are designed for the super hard film. It’s suitable for the mold, tools, knives industries etc. to get more wear-resistant, anti-corrosion coating film. It can improve the 3-10 times service life for knives and 5-10 times life for mold.
PVD coating can provide excellent adhesion, hardness, and wear-resistance. Our single layer option includes TiN, CrN, ZrN and AlTiN. If your application requires, we can also offer multi layer coating such as TiCN.
TiN
This coating has excellent hardness and anti-adhesion performance
CrN
This coating has super hard strength and can prevent cold pressing adhesion.
TiCN
This coating has excellent hardness. Its excellent were-resistant protection makes it as an ideal choice for the cooling lubricants abrasive load components etc.
ZrN
ZrN coating’s micro roughness can be adjusted to a limited specification. So this coating is the ideal choice for the tapping and decorative applications.
AlTiN
This coating has excellent hardness and strength, oxidative resistance and chemical inertness.
Standard PVD coating advantages:
|
Coating |
TiN |
TiCN |
CrN |
|
Structure |
Single layer |
Multi-layer/gradient |
Single/multi-layer/gradient |
|
Thickness |
2 – 7 µm |
3 – 7 µm |
2 – 7 µm |
|
Hardness |
2,500 HV |
3,000 HV |
2,300 HV |
|
Advantage |
excellent hardness and anti-adhesion |
excellent hardness and anti-adhesion |
Excellent adhesion, hardness and strength, oxidative resistance and chemical inertness |
|
Coating |
AlTiN |
ZrN |
|
Structure |
Single layer |
Single layer |
|
Thickness |
1 – 7 µm |
2 – 7 µm |
|
Hardness |
3,400 HV |
2,600 HV |
|
Advantage |
Excellent were-resistance, oxidative resistance and anti-finger,good adhesion. |
Micro roughness can be adjusted to a limited specification, ideal choice for the tapping and decorative applications. |
| Coating |
AlTiN |
ZrN |
|
Structure |
Single layer |
Single layer |
|
Thickness |
1 – 7 µm |
2 – 7 µm |
|
Hardness |
3,400 HV |
2,600 HV |
|
Advantage |
Excellent were-resistance, oxidative resistance and anti-finger,good adhesion. |
Micro roughness can be adjusted to a limited specification, ideal choice for the tapping and decorative applications. |
Milling cutte（TiN） End mill cutter (TiAlN) Mold (TiCN）
Applied industries: Precision mould industry (Stamping die, die cut, standard mold, etc.), tools industry (drill, cemented cardide, milling head, broaches, taps and gear cutters etc. Auto industry (pistons, piston rings, alloy wheels etc.)
| HCSH-380 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-5hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
| HCSH-600 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 4-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
| HCSH-650 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 4pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
| HCSH-900 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 6pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 5-8hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
| Type | name | colour | coating | Micro hardness （HV0.05） |
Max. Usage temperature （℃） |
Friction- (fretting) coefficient |
Thickness （um） |
| Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
| HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
| HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
| HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
| HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
| HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
| HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
| HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
| HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
| HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
| HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
| HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
| DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
| HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
| Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
| HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
| HAL Mini | A- | A | A | A | A- | ||||||||||||||
| HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
| HAR | A | A | A | A | A- | ||||||||||||||
| HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
| HAS | A- | A- | A | A | A | A | |||||||||||||
| HATC | A | A | A- | ||||||||||||||||
| HATC Plus | A | A | A- | A | |||||||||||||||
| HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
| HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
| HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
| HCC | A | A | A- | A | A | A | |||||||||||||
| HCMC | A | A | A- | A | A | A- | |||||||||||||
| A:Applicable of existing materials or processing environment | |||||||||||||||||||
| A-:Can be used in the materiial and processing environment | |||||||||||||||||||
Applied Industries:
Precision mould industry (Stamping die, die cut, standard mold, etc.), tools industry (drill, cemented cardide, milling head, broaches, taps and gear cutters etc. Auto industry (pistons, piston rings, alloy wheels etc.)
Widely appied in the engine parts, non-ferrous metal cutting tools, non-ferrous metals and stainless steel forming stamping dies, sliding seal parts, semiconductor industry molds, injection molds etc.
Plastic manufacturing:
extrusion molding
Injection molding
Semiconductor industry:
chip contact applications,
position system components
racing car parts:
valve parts,
piston accessories,
hydraulic parts/suspension/gearbox.
Auto car industry:
chassis parts,
brake components,
engine parts,
transmission parts;
Engineering:
wind power technology,
aviation technology,
medical technology etc.
